Automatic Steel Barrel Production Line

Automatic Steel Barrel Production Line

CZPT steel drum production line

Item description

 

I. Raw supplies usage/generation potential
 

Plate thickness (mm) Finihed drums (pcs/T) Manufacturing capability (kg/computer)
1.two 41 21.five
one.0B Up and base addresses one.two 47 19
Drum physique one.
one. 50 eighteen
.9B Up and bottom covers 1. 54 sixteen.8
Drum entire body .9
.9 56 16.two
.8   ninety seven 10.28

 

II. CZPT steel drum production facilities

A. Entrance part products
one. Decolier
2. CZPT Up-coiling gadget
3. CZPT supporter
4. Facet deviation rectifying unit
five. Sizing & flattening equipment
6. Slicing equipment – for drum entire body
7. Slicing device – for squander sheet
8. Arch shape guiding gadget
9. Stacking auto
ten. CZPT method
11. CZPTtric handle program
twelve. Top & Base include conveyor device

one.CZPT Up-Coiling  Device

   a) Up-Coiling Help System is for storing steel coil and facillitate Substance Feed Trolley for providing material.

   b) Materials Feed Trolley is used for have steel coil.. It is operated with hydraulic technique to thrust cylinder for

   reciprocating linear motion and gear box to provide steel coil in parallel to the centre of uncoiling unit so as to

   assure the repairing.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-1.2mm

c)Motor power: five.0KW

d)Uncoiler capacity: 10t

e)Inside diameter: ¢470-520mm, Outdoors diameter: ≤¢1200

f)CZPT measurement: 3900x1500x1940(mm), Complete excess weight: 5T

3.Sizing &Flattening CZPT
Short introduction:7 rollers functioning,servo automatic sizing,worm and equipment alter the leveled plate thickness.

Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel even though determine can be proven by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.two(mm)

four. Cutting CZPT
Function: Reduce the leveled metal plate into drum human body.

Principal technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor energy: three.0KW

d)Reducing capability:≤20 moments/min

e)CZPT size:1800x950x1500(mm),Whole excess weight: 3T

 5.CZPT Station

Function:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn device to make certain stably operating.

Main technics:

a)Motor power:seven.5KW

b)CZPT dimension:800x800x1500(mm),Complete bodyweight: .5T

6.CZPTtric Handle Method
Perform: Control the decoiler,flattening equipment and other entrance part equipments operating.

B. Cover tools
1. Best & Bottom go over mould
two. Double locking mould
3. 63T urgent machine
four. 160T pressing equipment
five. Pre-coiling & Gluing device

1. Leading & Bottom protect mould

Limited introduction:Outfitted with two sets of 160T pressing devices

Perform: Punching the bottom include

Major technics:

a)Motor electricity:eighteen.5KW

b)Doing work capability:5-26 pcs/min

c)CZPT size:2185x1420x3070(mm),Whole weight: fourteen.5T

2.Drum Injection CZPT

Limited introduction: Outfitted with a single established of 63T pressing equipment

Double punching mould: punch oil filler and breathable mouth of the bottom protect.

CZPT dimension: 710x480x300(mm)

Complete bodyweight: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom protect.

CZPT measurement: 710x480x300(mm)

Total fat: .5T

Principal technics:

a)Motor electrical power: 11KW

b)CZPT dimension :1800x1232x2550(mm)

c)Total bodyweight: five.5T

three.Pre-Coiling & Gluing CZPT

Brief introduction: Pre-coiling equipment for the base protect, cylinder thrust the cam to perform, automatic glue- spaying technique.It has advantages of protection,stablity, sleek edging.

 Main technics:

a)CZPT size:1600x1400x1350(mm)

b)Whole weight: four.5T

C. Middle section gear

one. Stacking desk
two. Circle-rolling equipment
three. Seam welding equipment
4. Edging & Beading device
5. Corrugation (W Rib) machine
6. Edge-curling machine
seven. Express device
8. CZPTtric control technique
nine. Leakage examining machine

one.Circle-rolling CZPT

Short introduction:3 rollers working.

Primary technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.six-1.2(mm)

c)Circle diameter:≤570mm

d)Motor energy:1.5KW

e)CZPT size:2200x750x1300(mm),Whole bodyweight: 1.5T

two.Seaming CZPT(BH-one hundred fifty-5Z)

Brief instruction:This computerized seaming device dismisses the place welding procedure,it is our freshly  developed drum seaming device.All of parts adopts domestic outstanding uncooked substance,cupreous welding rollers.

Major technics:

a)Welding CZPT ability:150KVA

b)Driving sort: pneumatic 

c)Existing: alternating present

d)Frequency assortment: substantial frequency

e)Operating concept : contravariant 

three.Edging&Beading CZPT

Short introduction:managed by PLC,hydraulic drive

Primary technics:

a)Beading top:≤14mm

b)Drum top:894-905(mm)

c)CZPT method strain:8Mpa

d)Air force:.1Mpa

e)CZPT dimensions:3700x700x1600(mm),Complete bodyweight: 5T

CZPT Station:

Principal technics:

a) CZPT measurement: 1800x860x1700 (mm)

b) Total fat: 1T

c) Motor electrical power: 22KW

four.Corrugation (W rib) CZPT

Short introduction:managed by PLC,hydraulic generate

Major technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum top:884-895(mm)

d)W rib place:280mm

e)Motor electrical power:11KW

f)CZPT size:4500x650x2100(mm),Complete fat: 7T

CZPT station:   

a)CZPT measurement:1800x860x1700(mm)

b)Total excess weight: 1T

c)Motor power: 7.5KW

5.Edge-Curling CZPT

Quick introduction:managed by PLC,hydraulic drive,seven levels edge curling.

Principal technics:

a)Drum top:886-897(mm)

b)Motor electricity:45KW

c)CZPT dimensions:4800x1300x2200(mm),Complete excess weight: 13T

CZPT station:   

a)CZPT measurement:1800x860x1700(mm)

b)Whole weight: 1T

c)Motor electrical power: 7.5KW

six.  Leakage Examining CZPT

Limited introduction:Manual/automated control,pneuma lock.

Major technics:

a)Examining drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Pressure:.03Mpa

d) CZPT measurement:2530x700x1100(mm),Whole excess weight: 2T

seven.Multi-part Express System

Limited introduction:Express the drum physique to be edged,beaded,Corrugated W rib bolstered and sealed base go over with PLC controlling.

Major technics:

a) Motor power:4.0KW

b) CZPT dimensions:11000x2100x1000(mm)

c) Complete weight: 3T

D. Rear part products
one. Front part trans-line
two. Degreasing & Phosphorization space
three. Washing & Drying place
four. Overturn gear
five. Portray place
six. Front drum-separation machine
7. Drying room soon after portray
8. Bck drum separation equipment
nine. Air cooling system
ten. Rear segment trans-line
eleven. CZPTtric manage method

one. Degreasing & Phosphorization Place

Limited introduction: This component is used to transport the drums,managed by PLC, adopts spraying system to automated clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts superior metal, inwalls are made of  1mm metal plate.

Main technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Whole excess weight: 30T

two. Washing & Drying Place

Brief introduction:Drying the water on the area of the drum, controlled by PLC.The whole equipment adopts fuel heating units.Fan is mounted on the prime of the area, so that hot and biking wind can be produced to velocity up the drying.

Main technics:

a) Motor energy:25KW

b) CZPT dimension:20000x1920x3600(mm)

c) Overall bodyweight: 25T

three.Painting Space(double shades)


Operate:  The conveyor system is managed by PLC, rotating table make the drums carefully, portray program paint the drums in & outside the house with the spray gun. A single shade or a variety of can be different. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Painting gear is manufactured of Chang CZPT.

Principal technics:

a) Motor energy: 55KW

b) CZPT dimension: 7400x4990x3600(mm)

c) Total excess weight: 15T

4.Front Drum Distributor

Perform: Transport the drums to the conveyor line of outside the house painting&stiffening room, the cylinder is controlled by PLC.

Major technics:

a) Motor power: 2.0KW

b) CZPT size: 1500x1050x800(mm)

c) Overall weight: 1T

5.Drying Line after Portray

Operate: The conveyor device is managed by PLC, adopts fuel heating inwall of the area is outfitted with heating tubes. Fan is mounted on the leading of the place, so that dry the paint.

Principal technics:

a) Motor electrical power: 35KW

b) CZPT size: 36000x2100x4300(mm)

c) Whole bodyweight: 30T

six.Down-drum Roller Trans-line

Function: The system transports the dried drums to the ground.

Primary technics:

a) Motor power: one.5KW

b) CZPT measurement:2000x900x800(mm)

c) Complete bodyweight: .3T

7.Overturn CZPT

Function: Change the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Primary technics:

a) CZPT size: 1400x690x850(mm)

b) Whole excess weight: .5T

Automatic Steel Barrel Production Line

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